Flame lamination

Flame lamination ensures a homogeneous bond without the use of additional chemical adhesives.

What exactly is flame lamination and how does it work?
Flame lamination is a modern technology for surface bonding of materials that uses the principle of controlled activation of the foam surface with an open flame.
During this process, polyurethane (PU) foam is briefly exposed to a precisely controlled flame that melts its surface layer.

At the moment of melting, the foam is immediately bonded under roller pressure to a second material, such as a textile, knit fabric, or synthetic leather.

After cooling, a strong, uniform and durable bond is formed that is essentially inseparable.

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Key benefits of flame lamination

Why choose this technology for your products?

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Cleanliness and eco-friendliness

The process is carried out entirely without additional adhesives, reducing the chemical load of the final product.

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Excellent processability

Materials laminated this way are ideal for further cutting, sewing, or shaping, as well as easy processing and finishing.

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High breathability

Depending on the type of foam used, the resulting laminate retains excellent breathability.

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Softness and flexibility

After bonding, the material remains soft to the touch and flexible, which is key for the apparel and footwear industries.

Technical process parameters

Our technological equipment enables lamination with the following specifications:
Maximum lamination width: 150 cm.
Process type: Continuous flame lamination.
Layering options:
Single-sided lamination (Foam + face material).
Double-sided lamination (Face material + Foam + backing textile).
Creation of multi-layer sandwiches according to individual requirements.
Suitable materials: Cotton, polyester, blends, nonwovens, technical textiles, and PU foams.